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= Chemical Process Design Theory and Method =
= Chemical Process Design Theory and Method =
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==Sensors and Actuators==
==Design Basis==
# [[Control Systems| Control Systems:]] Measurement devices
# Set design specifications
# [[TemperatureSensors| Temperature sensors ]]
# Preliminary site selection and market analysis
# [[PressureSensors| Pressure sensors]]
# Block flow diagram
# [[LevelSensors| Level sensors]]
# [[FlowSensors| Flow sensors]]
# [[CompositionSensors| Composition sensors]]
# [[pHandViscositySensors| pH and viscosity sensors]]
# [[Miscellaneous Sensors| Miscellaneous sensors]]
# [[ValveTypesSelection| Valves: ]] types, kinds, and selection
# [[ValveModeling| Valves: ]] modeling dynamics


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==Process Flow Diagram==
# Literature review
# Process alternatives and technology options
# Define the major unit operations
# Process flow diagram
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==Process simulation==
# Reactors
# Separation processes
# Heat Exchangers
# Storage vessels
# Other vessels
# Pumps
# HYSYS
# Aspen Plus
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==Economic analysis==
# Estimation of capital
# Estimation of production cost
# Estimation of revenue
# Profitability measures


More information on sensors and actuators at [http://eweb.chemeng.ed.ac.uk/courses/control/restricted/course/second/course/outline4.html ECOSSE]
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==Other process design considerations==
# Safety analysis
# Environmental concerns
# Controls and P&ID
# Sensitivity analysis
# Process Optimization


==Modeling Case Studies==
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# [[Surge Tank Model| Surge tank model]] 
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# [[Heated Surge Tank Model| Heated surge tank]] see also [http://eweb.chemeng.ed.ac.uk/courses/control/restricted/course/second/course/casestudy/index.html ECOSSE]
# [[Bacterial Chemostat Model| Bacterial chemostat]]
# [[CSTRHeatExchangeModel| ODE & Excel CSTR model w/ heat exchange]]
More information on chemical process modeling in general at [http://eweb.chemeng.ed.ac.uk/courses/control/restricted/course/fourth/course/casestudy/index.html ECOSSE example 2]
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=Chemical Process Design Projects=
=Chemical Process Design Projects=
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== Mathematics for Control Systems ==
== Example ==


# [[Dirac delta (impulse) function| Dirac delta (impulse) function (10/09)]]
# Sugar Cane Ethanol Plant (2011)
# [[First-order differential equations| First-order differential equations (12/14/09)]]
# Other examples
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==Glycerol to propylene glycol==
==MIMO Control==
# Design 1
# [[Decouple| Determining if a system can be decoupled]]
# Design 2
# [[RGA| MIMO control using RGA]] see also [http://eweb.chemeng.ed.ac.uk/courses/control/restricted/course/advanced/module6.html#three ECOSSE]
# Design 3
# [[MPC| MIMO using model predictive control]]
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# [[NN | Neural Networks for automatic model construction]]
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# [[In class example| Understanding MIMO Control Through Two Tanks Interaction]]
==3-Hydroxypropionic acid to 1,3-propanediol==
# Design 1
# Design 2
# Design 3
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==Succinic acid to 1,4-butanediol==
# Design 1
# Design 2
# Design 3
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Revision as of 01:00, 21 December 2013

Welcome to the Northwestern University Chemical Engineering Process Design Open Textbook.
This electronic textbook is a student-contributed open-source text covering the materials used in our chemical engineering capstone design courses at Northwestern.

If you would like to suggest changes to these pages, please email you[at]northwestern.edu .


Northwestern University Chemical Process Design Open Text Book


Chemical Process Design Theory and Method

Design Basis

  1. Set design specifications
  2. Preliminary site selection and market analysis
  3. Block flow diagram

Process Flow Diagram

  1. Literature review
  2. Process alternatives and technology options
  3. Define the major unit operations
  4. Process flow diagram

Process simulation

  1. Reactors
  2. Separation processes
  3. Heat Exchangers
  4. Storage vessels
  5. Other vessels
  6. Pumps
  7. HYSYS
  8. Aspen Plus

Economic analysis

  1. Estimation of capital
  2. Estimation of production cost
  3. Estimation of revenue
  4. Profitability measures

Other process design considerations

  1. Safety analysis
  2. Environmental concerns
  3. Controls and P&ID
  4. Sensitivity analysis
  5. Process Optimization

Chemical Process Design Projects

Example

  1. Sugar Cane Ethanol Plant (2011)
  2. Other examples

Glycerol to propylene glycol

  1. Design 1
  2. Design 2
  3. Design 3

3-Hydroxypropionic acid to 1,3-propanediol

  1. Design 1
  2. Design 2
  3. Design 3

Succinic acid to 1,4-butanediol

  1. Design 1
  2. Design 2
  3. Design 3

Consult the User's Guide for information on using the wiki software.

Getting started